Solaris® Hydroheater

Solaris® Hydroheater

The Solaris® features a cross flow diffuser that injects steam across the entire cross-section of flow to ensure thorough mixing and a uniform temperature profile. It utilizes low shear flow, making it ideal for slurries with high solid contents and process fluids where chunk size must be maintained.

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Model Numbers:
S101, S202, S203, S204, S206, S208, S210, S212, S216
Categories:
Industrial DSI Heaters

Category:

Pressure & Temperature

  • Max Pressure – 300 PSIG / 20.7 Barg
  • Max Temperature – 450°F / 232°C

Flow Turndown

  • Up to 10:1 Liquid Turndown

Connection Types

  • ANSI Class 150 & Class 300
  • DIN PN16, PN25, PN40

  • Straight-Through Design delivers uniform heating and mixing without plugging 
  • Patented Cross-Flow Diffuser uniformly distributes the heat into the liquid 
  • Rotating Stem Plug meters and regulates steam flow 
  • Instantaneous Condensation of steam eliminates hammer and vibration 
  • Multiple heater sizes to meet your process needs

  • Precise temperature control +/-1°F [.50°C]
  • Straight through design
  • Low pressure drop compared to other steam injection technology
  • Ensures thorough mixing and uniform temperature profile
  • Low shear, maintains particle size
  • Directly integrates into existing plant utilities
  • Available as a standalone heater or skidded system 
  • Multiple heater sizes to meet your process needs
  • Stainless steel cast construction designed to withstand the most severe applications, other custom materials available

  • Sludge Heating 
  • Pulp Stock Heating 
  • Back Set Heating 
  • Bleaching 
  • Viscous/High Solid/Fibrous Slurries 
  • Aseptic Applications (Tomato Paste) 
  • Corn Oil 
  • General Water Heating

  • Food
  • Wastewater
  • Chemical
  • Pharmaceuticals (Personal Care & Bio Tech
  • Energy & Utilities (Oil & Gas)
  • Paper & Pulp
  • Renewable Fuel (Ethanol)

Other

  • Mining (Processing Facilities)
  • Metal
  • Automotive

Sizing & Process Parameters

S203 S204 S206 S208 S210 S212
Steam Inlet (in./mm.) 2.5           64.0 2.5           64.0 4.0          102.0 4.0          102.2 6.0            152.4 6.0            152.4
Process Inlet (in./mm.) 3.0          76.2 4.0          102.0 6.0          152.4 8.0          203.2 10.0          203.2 12.0          304.8
Process Outlet (in./mm.) 3.0          76.2 4.0          102.0 6.0          152.4 8.0          203.2 10.0          203.2 12.0          304.8
Weight (lbs./kg) 105          47 134          61 235          106 287          130 346           157 519           235
Max. Flow (GPM/m3/hr) 180          41 600         146 1,300       296 2,200      500 3,700       840 5,000      1,136

Larger sizes are available upon request – contact the Hydro Thermal team for more information.

Related Literature

Direct Steam Injection: An Alternative to Sludge Heating for Anaerobic Digestion

What is Direct Steam Injection?

Pet Food Hot Water Spotlight

Wastewater: Whey Waste Production

HTC EZ Heater

Maximize Your Process Potential

Don’t miss out on the benefits of ultra-precise, efficient, and reliable steam injection heating and cooking systems. Contact us today.