Overview
The sauce industry produces a wide range of products, from rich cheese sauces to flavorful tomato-based varieties to zesty marinades and more. It is rich in diversity, yet manufacturers encounter common challenges, including achieving a consistent texture, preserving bold flavors, and maintaining accurate temperature control throughout processing.
Direct Steam Injection (DSI) heaters offer significant advantages over traditional heating methods, making them an ideal choice for sauce production:
- Preserve rich, natural flavors in sauces by rapidly heating and reducing flavor degradation or “cooking out”
- Maintains consistent texture and viscosity with low-shear heating, preventing clumping or separation in cream-based or thickened sauces and preserving the integrity of chunky salsas.
- Ensures smooth, lump-free texture with uniform heating, preventing clumps or scorching in thick or dairy-based sauces
- Provides precise temperature control to avoid ingredient breakdowns like burning sugars or separating fats, maintaining quality and safety
- Enhances energy efficiency by injecting steam directly into sauces, reducing energy use and supporting sustainable production
- Reduces equipment footprint and maintenance needs with a compact design and fewer moving parts, streamlining production
- Offers versatility by efficiently handling a range of sauce types, from thin broths to thick cream-based or starch-thickened sauces
- Delivers consistent product quality, ensuring each batch meets the same high standards for flavor, texture, and safety
Silverline™
The Silverline™ is a polished stainless-steel steel system engineered to replicate specified processing profiles precisely. It is 3-A certified and meets EHEDG, CE, and FDA requirements. Despite its simple appearance, it incorporates thousands of hours of engineering into a single, advanced machine – acclaimed as one of the most advanced food and beverage processing systems globally.
- Volume capability: 5 up to 200 gpm [1.1 up to 45 m3/hr]
Infuze
Compact and fully sanitary cooking skid that helps products achieve finished recipe results, pasteurization, or blended emulsification through 3-A, EHEDG, and FDA certifications.
- Volume capability: 3 up to 255 gpm [0.7 up to 57.9 m3/hr]
Hydron™
The Hydron™ 400 Series is the most precise, accurate, versatile Sanitary Hydroheater. Its modular 3-A-certified design delivers optimal process flexibility and stability in an easy-to-use and maintain design.
- Volume capability: 1 up to 460 gpm [0.2 up to104.5 m³/hr]
EZ Heater®
The EZ Heater® is the industry leader in all hot water applications with its unique internal modulation and self-cleaning ability. With on-demand hot water where you need it, the EZ Heater is ideal for washing stations, Clean in Place (CIP) systems, and anywhere reliable hot water is needed.
- Volume capability: 2 up to 1,350 gpm [.5 up to 306 m3/hr]