Overview
A fundamental resource in chemical production, process water serves various roles like ingredient dilution, cooling, rinsing, and as a reaction medium. Precise control over process water temperature and quality is crucial to ensuring efficient chemical reactions, maintaining equipment integrity, and optimizing production.
Direct Steam Injection (DSI) heaters provide efficient, accurate heating for processing water, offering significant advantages over traditional heating methods:
- Delivers on-demand heating for efficiency by injecting steam directly into water, instantly reaching target temperatures and supporting continuous processes like dilution and rinsing
- Achieves nearly 100% thermal efficiency by transferring heat directly, lowering fuel consumption and operational costs, especially in high-volume chemical applications
- Provides precise temperature control for ideal conditions with real-time adjustments, critical for consistent chemical reactions and minimizing temperature deviations
- Reduces scaling and maintenance by injecting steam directly, preventing buildup on surfaces, lowering maintenance needs, and extending equipment life
- Optimizes layout with a compact design that integrates seamlessly, saving space and supporting efficient workflows in space-limited facilities
- Supports sustainability goals with reduced water and fuel use, aligning with environmental standards and lowering the facility’s carbon footprint
- Enhances safety in chemical production** by providing immediate temperature control, minimizing risks of overheating, and ensuring stable, safe processing.
- Offers flexibility for diverse applications** by adjusting steam flow and temperature, supporting multi-use facilities without major equipment modifications.
Hydroheater®
Also known as the Jetcooker™, our Hydroheater® has the longest proven history of heating and processing a complex range of liquids and materials. Known for its adjustability, durability, and power, the near century of engineering and innovation behind the design of this workhorse speaks for itself.
- Volume capability: 1 up to 6,700 gpm [0.2 up to 1,522 m³/hr]
NOH™ (Non-Obstructing Heater)
The Non-Obstructing Heater is rugged enough to handle even the toughest abrasive materials, like sand and grit, to fibrous materials and large particulates.
- Its non-obstructive design protects against plugging, fouling, and pressure drop with its powerful, unrestricted flow.
- Volume capability: 30 up to 3,035 gpm [6.8 up to 689 m³/hr]
Solaris®
Perfect for viscous slurries, the Solaris® heater features an optimized straight-through design and low shear flow perfect for heavy slurries with medium consistency or higher solid contents. The flow diffuser injects steam across the entire cross-section to ensure thorough mixing and a uniform temperature profile even at a high volume and flow rate.
- Volume capability: 5 up to 25,000 gpm [1 up to 5,678 m³/hr]
EZ Heater®
The EZ Heater® is the industry leader in all hot water applications with its unique internal modulation, and self-cleaning ability. With on-demand hot water where you need it, the EZ Heater is ideal for washing stations, Clean in Place (CIP) systems, and anywhere reliable hot water is needed.
- Volume capability: 2 up to 1,350 gpm [.5 up to 306 m3/hr]